Method of forming a package

ABSTRACT

A composite frame-like holder for a plurality of articles such as containers, a blank for the composite holder, and a method of forming the holder from the blank. The composite holder is an aggregate of singly or multiply severable holder units which can be severed from the composite in a manner that maintains the integrity of the severed unit and of the remaining composite. Each unit has a sloping leg panel with an aperture for receiving an article, a vertical side panel and a top panel foldable over the article and having means adjacent its edge for securing it to the holder unit. The method includes folding the blank along its center line to place its sections in superimposed, substantially mirror-image juxtaposition, securing one section to the other along their center strips, severing the center line, depositing containers in leg panel apertures and securing the containers to the thereby formed holders.

United States Patet 1 {111 3,7?2,%

Mueller Nov. 2%, 1973 METHOD OF FORMING A PACKAGE Primary Examiner Robert L. Spruill [75] Inventor: David Charles Mueller, Neenah,

Wis.

[73] Assignee: American Can Company,

Greenwich, Conn.

[22] Filed: Nov. 20, 11972 [21] Appl. No.: 307,807

Related US. Application Data [62] Division of Ser. No. 109,221, Jan. 25, 1972,

abandoned.

[52] [1.8. Cl. 53/29, 206/65 C [51] Int. Cl B65! 43/00 [58] Field of Search 53/29, 48, 49; 206/65 C [56] References Cited UNITED STATES PATENTS 2,415,218 2/1947 Rhodes et a1. 53/48 X 2,981,039 4/1961 Pohl 53/29 3,l07,465 10/1963 Cote 53/29 Att0rneyGeorge P. Ziehmer et al.

[57] ABSTRACT A composite frame-like holder for a plurality of articles such as containers, a blank for the composite holder, and a method of forming the holder from the blank. The composite holder is an aggregate of singly ormultiply severable holder units which can be severed from the composite in a manner that maintains the integrity of the severed unit and of the remaining composite. Each unit has a sloping leg panel with an aperture for receiving an article, a vertical side panel and a top panel foldable over the article and having means adjacent its edge for securing it to the holder unit. The method includes folding the blank along its center line to place its sections in superimposed, sub stantially mirror-image juxtaposition, securing one section to the other along their center strips, severing the center line, depositing containers in leg panel apertures and securing the containers to the thereby formed holders.

5 Claims, 9 Drawing Figures PAIENIEUHHVZO ma 3.772.846

SHEET 1 c? 2 y i FIG. I

if 3am} I?! 24 41 f6 1/ j; 4W 2? METHOD OF FORMING A PACKAGE This is a division, of application Ser. No. 109,221, filed Jan. 25, 197] and now abandoned.

This invention relates to a holder for carrying articles. More particularly, it relates to a composite framelike holder for carrying a plurality of containers or the like. The invention also relates to a blank of foldable sheet material and a method of manipulating the blank to form the U-shaped, composite frame-like holder.

Providing compact, handy, multiple packages for a plurality of articles is well known. In present day mass merchandising, multiple packaging has been applied to a variety of articles, especially containers of goods such as beverages. The packages are often specifically designed to fit the nature of the containers and/or the goods therein contained.

disposed within an aperture in the leg panel. The top panel includes means for securing the article to the holder and can include an integral flange panel defined by means allowing it to extend downwardly over an edge of the article. in a preferred version of the holder unit, the securing means is a knife cut adjacent the junction of the top panel and its flange panel for accommodating an edge of an article, e.g. the lip ofa container, and the flange panel includes a vertical L- shaped knife cut allowing the holder to accommodate articles such as containers having flanges of varying Recently, multiple packaging has been applied in a new area, that is, in relation to medicine and pharmaceuticals wherein the trend is toward unit dosages. Pharmaceutical companies, hospitals and doctors are now seeking to minimize chances of patients taking improper dosages of often potentially harmful medicines by providing patients with medicines and drugs, e.g., those in liquid or granular form, in pre-measured, individually-contained, single or unit dosages. With this trend toward individually-contained unit dosages, there has arisen a new need for compact, multiple packages specially designed to house unit dose containers. The composite frame-like holder package of this invention meets this need by being an aggregate of individual holder unit packages, one for every unit dose container. Each holder unit is a substantially U-shaped frame-like package and is integrally but severably connected other holder units to form a composite framelike holder. The units are easily severable from the composite and from each other along lines of weakness in a manner that allows one or more units in single or multiple subcomposite combinations, to be easily removed from the main package without destroying the integrity of the severed units or the main and allows the units to be easily dispensed to patients in such numbers and combinations as needed. The compartmentalized, composite package ,of U-shaped frame-like holders is advantageous because each container is protected against abuse and its contents against contamination; the package minimizes dosage errors, reduces waste, and saves the labor of pharmacists, nurses and doctors by providing compact, standardized, easily stored, handled and dispensed composite unit dose packages. lmportant printed information as to contents and dosage directions can be placed on the top panels of each holder unit so that the information is readily visible and available when the units are separated from the composite package.

The blank of this invention and the method of manip ulating and filling it to form the hereinabove described composite frame-like holder package, are advantageous because they reduce packaging costs by being especially suited for conventional, automated, continuous straight-line packaging systems.

BRIEF SUMMARY OF THE INVENTION The basic, substantially U-shaped frame-like holder of this invention is a single holder unit for holding an article such as a container. A holder unit comprises a top panel, a leg panel and a side panel therebetween. The top panel overlies an article such as a container thicknesses.

A composite frame-like holder for articles such as containers comprising two sections, each being an individual substantially U-shaped basic holder unit, can be formed from the blank of this invention according to the method of this invention. The sections, here also meaning units, are severably affixed to each other at their center strips, i.e. unit side panels, to form a conjoining vertically-standing, horizontally-extending center beam for the composite. The side panels of each unit are defined by lines of weakness which can be score lines on one unit and cut score lines on the other unit. I

Each section of the composite frame-like holder can be comprised of integral rows of a plurality of the basic, substantially U-shaped holder units. The units are defined by severing means such as perforated lines run ning on the top and leg panels from their adjoining inner side panels to adjacent the outer edges of the top and leg panels. The perforated lines allow one or more holder units to be singly or multiply severed from the composite holder in a manner that maintains the integrity of the units and that of the remaining aggregate.

The blank of this invention is of foldable sheet material adapted to be formed into a composite frame-like holder for articles such as containers. The blank has two sections defined by a severable, perforated center line therebetween. Each section is comprised of at least one holder unit. Each unit has a leg panel with an aperture for receiving an article such as a container or the like, a top panel adapted to be an overlying protective cover for the article and a center strip adapted to form an inner vertical side panel for each section. Either the top panel or the leg panel can be located adjacent to the perforated center line. The center strip is defined by weakness lines, e.g. score lines and cut score lines between the top and leg panels and is an area wherein the sections can be severably secured to one another when the blank is folded along the center line in a manner that renders the sections in overlyingly-proximate, substantially mirror-image relationship. The top panel has means to secure the container to the holder unit, and it can include an integral flange panel adaptable to be folded into abutting relationship with a container. Knife cuts can be placed at the junction of these panels and the flange panel can include means such as vertical knife cuts to provide flexibility for accommodating containers having flanges of varying thicknesses. Each section of the blank can include a plurality of such holder units and when the sections do, the blank is adaptable to form the composite frame-like holder of this invention. Units of each section of the composite are defined by weakness lines vertical to the center line. The weakness lines are adapted to allow one or more of the holder units of the to-be-formed composite package to be removed from the package without destroying the integrity of the removed units or of the remaining aggregate.

The method of this invention for forming the composite frame-like holder package from the hereinabove described blank comprises folding the sections along the center line to render the sections in overlyinglyproximate, substantially mirror-image relationship, securing, as with an adherent, the center strips of each section to one another, severing the perforated center line, making the leg panels vulnerable to receive articles, depositing the articles therein, folding the top panels over the containers and securing the containers to the units of the composite holder. The order of the steps of severing of the center line and securing the center strips can be reversed.

BRIEF DESCRIPTION OF THE DRAWINGS In the drawings:

FIG. 1 is a plan view of the blank of sheet material adaptable to be formed into a composite frame-like holder in accordance with this invention.

FIG. 2 is an end iew of a vertically standing bl arik folded along its center line, whose sections are adhered at their center strip in overlyingly-proximate, substantially mirror-image relationship.

FIG. 3 is another end view of the blank severed along its center line to thereby separate the leg panels of its sections.

FIG. 4 shows containers about to be deposited within the apertures of the separated leg panels.

FIG. 5 shows containers deposited within the leg panel apertures.

FIG. 6 is a side view of an end portion of a section of the composite holder.

FIG. 7 is a perspective view of the composite holder, one of its holder units having been removed.

FIG. 8 is a cross sectional view taken along line 88 of'the composite holder of FIG. 7.

FIG. 9 is a perspective view of a substantially U- shaped holder unit removed from the holder of FIG. 7.

DETAILED DESCRIPTION OF THE INVENTION Referring now to FIG. 1, there is illustrated a blank 10 for forming the composite holder of this invention. The blank has two sections 12 and 14 defined by a severable perforated center line 16 therebetween. The perforated center line can include elongated knife cuts, as shown, to'facilitate severance of the section during manipulation of the blank according to the method of this invention. Each section comprises a plurality of integral holder units 18, each unit having a leg panel 20 with an aperture 22 for receiving articles therein, a top panel 24 and a center strip 26 integrally therebetween. Defining the units are interstitial, horizontal, perforated lines 28 running vertically from adjacent center line 16 through leg panels 20 and center strips 26 to adjacent the outer edges of top panels 24. Top panels 24 can have integral flange panels 20 adjacent their outer portions, the flange panels being defined by score lines 32 running substantially parallel to center line 16 and lines of weakness 38 and 40. Arcuate knife cuts 34 break the continuity of score lines 32 and are adaptable for engaging lip-like protruding edges (48 in FIGS. 4-9) of containers and thereby securing the containers to the holder units. L-shaped knife cuts 36, running vertically into knife cuts 34 from adjacent the edges of flange panels 30, provide tearing areas to facilitate removal of containers from holder units. The cuts also provide flexibility to the holder so that it can accommodate containers having flanges or varying thicknesses. Center strips 26 of each section form an inner side panel for each unit or row of units of each section, and are areas wherein the individual unit or rows of units can be severably secured to one another when the sections are folded along their center line and are thereby rendered in overlyingly, substantially mirror-image relationship. Center strips 26 are defined by lines of weaknesses 38 and 40 running substantially parallel to each other, to center line 16 and to lines of weakness 32. Lines of weakness 38 and 40 can be of various types which render the units easily severable from each other after they are adjoined along their side panel center strips. It has been found convenient to provide one set of weakness lines, e.g. 38, as mere score lines and the other, e.g. 40, as cut score lines. Providing one weaker set or combination of lines such as cut score or perforated lines facilitates severance of the units one from another along their side panels. It has been found that when weakness lines are provided in this manner, severance occurs by ply separation within the side panel material itself rather than as for example by severance within an adhesive layer provided between the side panels. The apertures of leg panels 20 can be of any size or shape depending on the nature of the article to be therein contained. The blank is equally adaptable to form the composite holder of this invention when the outer edge of top panel 24, e.g. the outer edges of integral flange panels 30, are adjacent center line 16, and leg panels 20 are in the place of top panels 24. The means for securing containers to holder units adjacent edges of top panels 24 need not be knife cuts but can be other means such as adhesive strips, tape or cooperating locking or fastening means. Blanks within the scope of this invention need not comprise the number of units as shown in FIG. 1 but may range from only one unit per section, to any number of units per section. The blanks can be made of paperboard or other suitable, manipulable and severable material.

FIGS. 2 through 5 are illustrations showing the steps involved in the method of manipulating blank 10 of FIG. 1 to form the U-shaped frame-like container of this invention. FIG. 2 shows and end view of a vertically-standing blank 10 folded along its center line I6 so that sections 12 and 14 are in overlyingly-proximate, substantially mirror-image relationship. Sections 12 and 14 are severably secured to one another at their center strips as by an adhesive 42 which can be previously applied to one or both of the center strips. Although it has been found advantageous to use an adhesive, the center strips can be secured by other means such as tapes, adhesive strips or interlocking or fastening means. Also shown in FIG. 2 are flanges 30 or top panels 24, apertures 22 of leg panels 20 and lines of weakness 32, 38 and 40.

FIG. 3 shows the folded blank of FIG. 2 after its leg panels 20 have been severed and separated along center line 16 by means such as blade or wedge 44. Severance of center line 16 can be performed prior or subsequent to securing center strips 26 to each other, though the latter procedure has proved more convenient.

FIG. 4 shows a wider angle of separation between leg panels 20, the legs thereby being rendered vulnerable to receive articles such as containers 46 having bottomtapered circumferences, protruding lip-like edges 48 and laminated lids such as peelable paper, foil or laminate covers 50.

FIG. 5 shows containers 46 deposited within apertures 22 of the sloping leg panels 26 of sections 12 and 14. The right-hand portion of FIG. 5, section I4, shows the basic, substantial U-shape of the frame-like holder obtained by the geometry of folded top panel 24, side panel 26 and leg panel 20. Top panel 24 of blank section 14, is shown folded adjacent score line 38 and lying as a protective cover over container 46. The panel is also shown having flange panel 30 folded along score line 32 so that the flange is substantially vertical with and proximous to the sides of containers 46 and so that securing means such as knife cuts 34 provide a means for securing the container to the holder as by engaging its protruding lip-like edges 48. FIG. 5 also shows center strips 26 secured by adhesive 42 and forming side panels for the respective holder units of sections 12 and 14.

Thus, as illustrated in FIGS. 2 through 5, the method of this invention comprises folding blank along its center line 16 so that sections 12 and 14, specifically, e.g. center strips 26 and apertures 22, are rendered in overlyingly-proximate, substantially mirror-image relationship, securing center strips 26 of sections 12 and 14 to one another with means such as adhesive 42, severing center line 16, spreading the leg panels of each section to thereby render apertures 22 vulnerable to receive containers 46, depositing the containers in apertures 22, folding top panels 20 and flange panels of each section over the containers, and securing the containers to the holder units and composite holder by utilizing securing means such as knife cuts 34 in top panels 20. Each step in the above method can be effected by currently available automated systems. For example, large, suitable stock sheet materials such as paperboard can be conventionally die cut into sheets containing a multitude of integral blanks which can then be separated between flange panels 30 into rows of integral, end-to-end blanks having aligned panels, apertures and center strips. These rows can be readily and continuously straight-line processed and loaded, for example, by continuously passing one or both of their end-to-end aligned center strips under an adhesive applicator, passing the substantially mirror-image rows through folders, wedges which sever center line 16 and separate the leg panel, loaders and folders and securers which fold the top and flange panels over and secure the containers within the rows of frame-like holders. The rows can, at any convenient time, be dissected along perforated score lines 28 into composite holders of say about ten units, (five in each row).

FIG. 6 is a side view of a holder unit 118 and a portion of another defined by perforated score lines 26 adjacent the edges of flange panels 30 of top panels 24, and the edges of sloping leg panels 20. The figure shows containers 46 in apertures 22 of sloped legs 20 and shows the containers lip-like edges 48 and overlying foil covers 50 protruding through knife cuts 34 in top panels 24 and in flange panels 30. The arcuate shape of knife cuts 34 provides some underlying support for lip-like edge 48. Vertical, L-shaped knife cuts 36 are shown running into the arcuate edges of knife cuts 34. FIG. 7 is a perspective view of the novel, composite frame-like holder of this invention made from blank 10 according to the hereinabove described method. Therein illustrated are two integral parallel rows of four and three holder units, each row being severably secured to one another along its integral center strips 26 which, as previously mentioned, forms side walls for each holder unit 18 and, when severally secured together, form a conjoining center beam running the length of the composite holder. FIG. 7 shows the integral composite holder after one of its holder units (shown in FIG. 9) has been removed therefrom along severing means, such as perforated lines 28 in top panel 24, and along cut score lines 40. Score lines defining the center strip or side panel of one section, and cut score lines along that of the other section, make it relatively easy to effect severance by ply separation within and through the side wall material in which the cut score lines are placed. When severance is effected in this manner the severed top layer of side wall material remains with the adherent and is removed along with the opposing unit. This method of separating units from each other has been found advantageous since it requires little effort and provides a neat severance. It also has been found easier than trying to obtain a severance within the adhesive material. Score lines 28 and weakness lines 38 and 40 thus allow one or more units to be neatly and easily removed from the composite holder without destroying the integrity of the remaining aggregate holder.

FIG. 8 is a cross-sectional view taken along lines 8-8 of FIG. 7, and shows two containers 46 secured within two U-shaped frame-like holder units severably secured to one another by adhesive 42 at their center strips or side walls 26. Lines 8-8 are taken through L- shaped knife cuts 36.

FIG. 9 shows a single U-shaped frame-like holder unit 18 removed from the composite frame-like holder of FIG. 7 along the perforated lines 28 of top panels 24 and leg panels 20. FIG. 9 also illustrates a simple method of removing a container from the holder unit, i.e. by tearing the integral portion of flange panel 30 below the L of L-shaped knife cuts 36, lifting flange panel 30 around the axis of score line 32, lifting the flange and top panel 24 around the axis of line of weakness 38, and removing the container from aperture 22. An even simpler method is merely to swing flange panel 30 up around the axis of score line 32 to thereby disengage the lip-like edge 48 of container 46 from securing knife cut 34.

Thus, according to the invention disclosed herein, there is presented a simple, rapid and economical method of manipulating a blank to form a composite frame-like holder package of individual holder units each housing an individual article such as a unit dose container. The composite holder has been found advantageous because it is compact and is easy to handle and store, and, its holder units are readily removed therefrom in single or multiple combinations without destroying the integrity of the remaining composite package. Removal of one or more units from the composite can be easily and neatly effected by severance at the adhesive area between side panels or, as preferred, within the material of one of the side panels. The top panels of the holder units provide protection against container abuse and contamination of contents, and the uncomplicated manner in which articles are secured within holders renders them easily removable therefrom.

It is thought that the invention and many of its attendant advantages will be understood from the foregoing description, and it will be apparent that various changes may be made in the form, construction and arrangement of the parts without departing from the spirit and scope of the invention or sacrificing all of its material advantages, the forms hereinbefore described being merely a preferred embodiment thereof.

I claim: l. A method of manufacturing a composite framelike holder for articles from a blank of foldable sheet material having two sections, each section being defined by a severable perforated center line therebetween and including a multitude of holder units, each unit having a leg panel, a top panel, and a center strip integrally therebetween, said leg panel having an aperture for receiving articles, said top panel being an overlying protective cover for said articles and having means adjacent one of its edges for securing said articles to said sections, and said center strip being defined by lines of weakness substantially parallel to said center line, being for forming an inner side panel for said section and said holder units and being an area wherein said sections can be severably secured one to another when said blank is folded along said perforated center line and said sections are thereby rendered in overlyingly proximate, substantially mirror-image relationship,

said units being defined by perforated lines running substantially vertically out from said perforated center line to said panel edges removed from said center line, the method comprising the steps of:

folding said blank along said centerline to render said sections in an overlying proximate mirror-image relationship,

securing said center strips one to another,

severing said blank along said perforated center line,

making said leg panels of each section vulnerable to receive articles within said apertures thereof, depositing said articles within said apertures, folding said top panels of said sections over said articles, and

securing said articles to said units to form said composite frame-like holder.

2. The method of claim 1 wherein said severing step precedes said securing step.

3. The method of claim 1 wherein said securing of said center strips is effected by use of an adherent.

4. The method of claim 3 wherein articles have liplike protruding edges, said top panel includes a flange panel adjacent to and integral with the edge of said top panel oppositely removed from said leg panel and defined by a score line substantially parallel to said perforated center line, and, wherein said securing means is a knife cut substantially parallel and adjacent the junction of said top and flange panels for accommodating said edge to secure said article to said holder unit, and wherein said securing of each of said articles to said units is effected by folding said flange panel along said score line so that said knife cut engages said edge and said flange panels are thereby disposed substantially vertical to and proximous with the sides of said articles.

5. The method of claim 4 wherein said lines of weakness defining said center strip of said blank are score lines on one section and cut score lines on the other section.

UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTION PATENTNO: 3 772 34 DATED 1 November 20, 1973 INVENTOR(S) 3 DAVID CHARLES MUELLER It is certified that error appears in the above-identified patent and that said Letters Patent are hereby corrected as shown below:

Cover page, left column, line 9, delete last II II Column l,line 2, delete "and now abandoned".

Signed and Sealed this seventh Day of October 1975 [SEAL] AIICSI.

RUTH. C. MASON C. MARSHALL DANN' AIM-fling Officer Commissioner oj'Parenrs and Trademarks 

1. A method of manufacturing a composite frame-like holder for articles from a blank of foldable sheet material having two sections, each section being defined by a severable perforated center line therebetween and including a multitude of holder units, each unit having a leg panel, a top panel, and a center strip integrally therebetween, said leg panel having an aperture for receiving articles, said top panel being an overlying protective cover for said articles and having means adjacent one of its edges for securing said articles to said sections, and said center strip being defined by lines of weakness substantially parallel to said center line, being for forming an inner side panel for said section and said holder units and being an area wherein said sections can be severably secured one to another when said blank is folded along said perforated center line and said sections are thereby rendered in overlyingly proximate, substantially mirror-image relationship, said units being defined by perforated lines running substantially vertically out from said perforated center line to said panel edges removed from said center line, the method comprising the steps of: folding said blank along said centerline to render said sections in an overlying proximate mirror-image relationship, securing said center strips one to another, severing said blank along said perForated center line, making said leg panels of each section vulnerable to receive articles within said apertures thereof, depositing said articles within said apertures, folding said top panels of said sections over said articles, and securing said articles to said units to form said composite frame-like holder.
 2. The method of claim 1 wherein said severing step precedes said securing step.
 3. The method of claim 1 wherein said securing of said center strips is effected by use of an adherent.
 4. The method of claim 3 wherein articles have lip-like protruding edges, said top panel includes a flange panel adjacent to and integral with the edge of said top panel oppositely removed from said leg panel and defined by a score line substantially parallel to said perforated center line, and, wherein said securing means is a knife cut substantially parallel and adjacent the junction of said top and flange panels for accommodating said edge to secure said article to said holder unit, and wherein said securing of each of said articles to said units is effected by folding said flange panel along said score line so that said knife cut engages said edge and said flange panels are thereby disposed substantially vertical to and proximous with the sides of said articles.
 5. The method of claim 4 wherein said lines of weakness defining said center strip of said blank are score lines on one section and cut score lines on the other section. 